What to Expect from Your First Screen Printing Order: A Complete Guide

Extreme Screen Prints
May 22, 2025
Screen print of a traditional floral motif

When you decide to order custom screen printing for the first time, it can feel a bit like stepping into a new adventure. Whether you're designing shirts for an event, launching a clothing line, or simply seeking to create something unique, understanding what to anticipate can significantly simplify the process. 

You might wonder: How do I get my design onto a shirt? What materials should I choose? And how long will it all take? Don't fret—this guide is here to walk you through every step so you can confidently create stunning prints that bring your ideas for life. Let’s dive into the exciting world of screen printing and help you turn your vision into reality!

Selecting Your Custom Designs

The journey begins with envisioning what you want to communicate through your custom screen prints. The process is an opportunity to express identity, values, and purpose. Companies may prioritize their branding, considering crucial design elements like logo placement and brand colors, while individuals might seek something deeply personal—like a favorite quote or artwork that resonates with them.

As you brainstorm ideas for your design, imagine how it will look on various materials—t-shirts, hoodies, or caps. Different fabrics and their colors can significantly alter your design's appearance. For example, if you're planning to print on dark shirts, opt for designs that stand out against darker backgrounds, perhaps utilizing bright or contrasting colors.

Design Consultation

Before we bring your vision to life, we do a design consultation to determine your objectives, target demographic, and the message you want your garment to portray. During this step, our experienced team at Extreme Screen Prints,  will review your artwork (or assist you in creating one), discuss optimal positioning, recommend the best ink kinds and shirt styles, and guarantee that your design is screen printing ready. We will also discuss color matching and size to achieve uniformity across all items. Whether you require minor modifications or a complete design from the start, our goal is to ensure that your finished product looks great and fits well with your branding.

Preparing Your Artwork

The journey of your custom screen printing order begins long before any ink touches fabric; it starts with your artwork. High-quality artwork is essential, as it directly impacts the end product's clarity and vibrancy. To illustrate this, consider the difference between a blurry photo printed on a t-shirt versus a crisp, well-defined logo. Which do you think you'll wear more often? That’s right—the clear one! This distinction emphasizes why investing time in thoroughly preparing your artwork is crucial.

Art File Guidelines

  • Resolution: For the best results, ensure your design has a resolution of at least 300 DPI. Lower resolutions may lead to pixelation, ruining the overall appearance. Imagine your favorite photo turned into a fuzzy mess—nobody wants that!
  • Color: Using Pantone colors is highly recommended. This method ensures color consistency across all prints and avoids surprises. It’s like knowing that your favorite ice cream flavor will taste the same regardless of where you get it.
  • Size & Scale: Don't forget to produce your design in the precise print size you have in mind. If your desired logo width is 12 inches, make sure to design it accordingly from the start.

Once your artwork is polished and ready to go, you'll find yourself moving on to an exhilarating aspect—the choice of screens and inks that will bring your design to vibrant life on fabric.

Choosing Inks

The type of ink you choose plays an equally vital role in the outcome of your print. Each ink has its characteristics that make it better suited for particular applications, as showcased in the table below:

If you're looking to achieve a vibrant and durable print on a cotton shirt, Plastisol ink is generally the go-to choice. Its durability ensures that colors remain bright even after multiple washes. On the other hand, if you're working with lighter fabrics and desire a soft touch, water-based inks should be on your radar; they offer excellent breathability and comfort.

Choosing between these ink types is like selecting paint for a masterpiece—you want to pick something that enhances the canvas.

Moreover, discharge inks are remarkable for creating a weathered or vintage effect on dark-colored fabrics by removing existing dyes rather than merely layering over them. This creates a distinctive, fashionable, and vintage appearance. If you're stuck deciding which way to go, a hybrid ink could offer the best of both worlds by providing the vibrancy of plastisol while maintaining the softness typical of water-based inks.

The decision-making doesn't stop there; it's also about aligning your selections with your artistic vision as well as practical considerations such as production volume and turnaround times. Keeping these factors front and center ensures that your final product looks fantastic while lasting long enough for your customers to appreciate it too.

Understanding the Printing Process

Screen printing is a precise, step-by-step procedure for bringing your design to life in rich, long-lasting color. Each color in your artwork is printed on its screen to produce sharp, vivid results. These screens are meticulously prepared and aligned, ensuring that every component of your design lines up precisely.

One color at a time, ink is applied, squeezed through the screens, and transferred to your clothing after the setting is finished. This approach can handle even the most intricate designs with precision. After printing, each piece is heat-dried to make the design more sturdy and wear-resistant.

Before your order is packed, we inspect each item to guarantee that it fulfills our quality and accuracy requirements. Understanding this process allows you to make confident decisions.

Ordering Custom Apparel: A Step-by-Step Guide

Are you placing your first custom apparel order? At Extreme Screen Prints, we make things simple, straightforward, and stress-free. Whether you're making a shirt or hoodie for an event, business, or brand, here's what to expect from beginning to end:

1. Choose your garment.

Begin by browsing our extensive collection of shirts, hoodies, sweatshirts, and more. Whether you want comfort, performance, or premium textiles, we offer solutions to suit your taste and needs.

2. Upload your artwork.

Are you ready with your design? Upload it and specify how many print places (up to 4) and how many colors are in each. We deal with a wide range of artwork, from simple logos to photorealistic photos, and offer advanced screen printing techniques, such as simulated processes and soft-hand prints.

3. Select Garment Details.

Choose your favorite garment colors and how many units you require. Our typical minimum is 50 pieces per design, although some custom prints, such as larger or simulated process, may have a higher minimum.

4. Add finishing touches.

Want your order to be retail-ready? We offer distinctive neck tags, hem tags, folding, and bagging options to enhance the professional appearance of your garments straight from the packaging.

5. Sit back and relax.

Once you've submitted your information, one of our friendly in-house customer care representatives will evaluate it and get back to you within one business day. We're committed to getting it right, and we back it up with a 100% satisfaction guarantee.

Ensuring Quality in Your Order

At Extreme Screen Prints, delivering exceptional quality is at the heart of everything we do. It’s essential to understand that screen printing is not merely a mechanical process; it involves a series of careful steps that ensure each product meets our high standards as well as your expectations. Understanding and participating in this journey can make a significant difference in the outcome of your order.

Quality Control Measures

  • Pre-Press Review: Before any ink touches fabric, we conduct a thorough review of your artwork and screens. This step ensures that your design adheres to our specifications and that colors match your expectations. By checking these elements upfront, we can catch potential issues before they escalate.
  • Print Tests: After the pre-press phase, we perform initial test prints. This crucial step allows us to assess how your design translates onto physical materials, ensuring clarity, color fidelity, and overall accuracy. We take feedback seriously here—if adjustments are needed, we make them before moving forward with the larger production run.
  • Final Inspection: Once printing is complete, we don’t just pack away the items and move on. Each printed garment undergoes a meticulous final inspection, where every shirt or item is examined for consistency in both quality and color. This stage ensures that the final product you receive aligns precisely with the pre-press approval.

These quality control measures create a robust framework that ensures a satisfying final product while enhancing your overall experience with us. 

Extreme Screen Prints® is here to ensure that your first screen printing order runs smoothly from start to finish. Whether you need custom apparel for an event, embroidered workwear for your team, or retail-ready products for your company, we offer skilled craftsmanship, quick turnaround times, and exceptional service. 

We are more than simply a print shop; we are your creative production partner. Our specialties include photorealistic screen printing, water-based inks, oversized prints, and finishing touches that make your garment shelf-ready. 

Prepared to see your concept come to life? Contact us to request a quote and we'll work together to create something extraordinary.

Extreme Screen Prints
Last Updated:
May 22, 2025